AM Application Engineering Polymer

Application Specialist

Polymer

Master EOS systems and software and guide stakeholders to choose high quality part parameters for each and every case.

Additive manufacturing (AM) may look simple, but the process chain requires a significant depth of technical knowledge and clear communication between parties to ensure consistent high quality from start to finish.  

An Application Specialist must understand how to operate EOS systems and software. The learner must be ready to discuss each case with clients and stakeholders to ensure the success of every aspect of the process chain. 

EOS additive manufacturing courses will provide you with the training required to understand and command the nuances of data preparation, part parameters and finishing, plus how to communicate this to everyone involved, giving you vital skills to further your career in additive manufacturing.

 

This course is split into four phases: 

Phase 1: Receive an introduction to EOS systems and software. Gain an in-depth understanding of specific industries and their typical applications and learn how to calculate your business case. 

Phase 2: Delve into the world of materials and post processing. Deepen your knowledge of Dye Mansion post processing opportunities and improve your AM design skills. 

Phase 3: Master common challenges in temperature setting, optimizing process parameters, meeting customer quality standards, and become an expert in systematic troubleshooting.

Phase 4: Pass your final examination, receive your certification and participate in a farewell event.

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    Phases Why choose AM Academy? How you will learn? Who benefits from this course? Getting Started Now Expert Sessions

    Review the phases of the Learning Path below. Some of the modules are available to purchase separately, click on “Buy Module” for more information. 

    Phase 1 - Start your Application Engineering career

    1. Video "Welcome to Application Engineering Polymer"

    In this short module, you will start with an overview of the learning path and some ideas of what your career as an Application Specialist could look like. You will explore the part’s journey throughout a project and the learning steps required in order to master application projects.

    2. E-Learning "Project Management as Application Specialist"

    In the first module, you will receive basic knowledge on agile project management. You will explore how agile project management is similar to the classical "waterfall" method and important concepts such as the iterative and incremental approach. In the next module, you will receive an overview of your job role as Application Specialist to help you understand your main tasks and stakeholders. The video will demonstrate how the application projects are managed at EOS.

    3. E-Learning "AM Industry Introduction"

    In this training, you will learn which industries utilize AM and the benefits of AM for industries such as mobility, aerospace, medical and consumer. We will provide you with everything you need to know to gain a comprehensive understanding of what drives industries to use AM. You will receive training on the typical Polymer materials used in AM, including their uses and specific values and costs. We will provide a variety of application examples per industry, complete with valuable insights into challenges and opportunities, to help you develop a thorough understanding of real-world applications.

    4. E-Learning "Safetybriefing Polymer"

    Feel confident in recognizing potential hazards and master EOS safety procedures, safety signs and personal protective equipment to ensure a high level of safety on site.

    5. E-Learning "Overview System Operation"

    Understand EOS Polymer machines and how to operate them. You will receive instruction on settings and safety procedures specific to the EOS P 396 and other popular machines.

    6. E-Learning "Advanced Software Tools"

    Learn about two of the most important software tools for polymer machines. In the Machine Park e-learning, you will approach the planning and execution of an installation. In the EOSTATE Quality Report, you will gain an overview of the main functions and will learn how to create an EOSTATE Quality Report.

    7. E-Learning "Cost Calculation"

    In this module, you will closely examine cost calculation for AM. The opening case study will familiarize you with typical examples for cost calculation. Module two will then explain how to calculate the cost per part, and module three will offer an overview of cost drivers and levers. In addition, you will get the opportunity to access our cost calculation app, which will further your training in the cost-per-part levers along the AM process.

    8. Task "Cost Calculation"

    In this task, you will demonstrate your knowledge by calculating the number of jobs required for a sample application part in order to achieve the required production demand for specific machine platforms. Analyze the level of machine usage and calculate the corresponding cost and time estimates.

    9. Question & Answer "Cost Calculation"

    Prepare your questions and discuss them live with one of our experts. You must have completed the Cost Calculation task as a prerequisite to this webinar. This ensures you get the best out of the Q&A session.

    Phase 2 - Build Up Your Know-How

    1. E-Learning "SLS Material Specifications"

    Study the attributes of different materials and decide which material is best for which job. It is important to know which materials shrink or warp when processed. By learning about the qualities of our most common material types, you will gain a deeper understanding of the data preparation stage and its importance.

    2. E-Learning "Post-Processing Overview"

    Receive training on post-processing surface finishes including powder removal. Understand the importance of each method, their differences, and what makes a high-quality part finish. Learn how to vastly improve the value of a part by utilizing different surface processes, such as mechanical and chemical smoothing, or dyeing and joining. Explore the specific improvements to quality, utility, and selling price.

    3. E-Learning "DyeMansion - Industrial Post-Processing"

    Here we will identify some of the transformations of industrial post-processing on production and business within additive manufacturing. You will learn the working principles of the DyeMansion Print-to-Product workflow, and explore how post-processing enables new applications.

    4. E-Learning "Design for Additive Manufacturing"

    Understand the critical role design plays in the AM process chain. Develop an in-depth understanding of the Polymer AM process and how to design parts for it. Gain an overview of design approaches and tools such as functional integration, lightweight construction, and lattice structures and textures.

    5. Task "Design for Additive Manufacturing"

    In this task, you will explore the many design possibilities when mixing medias and experiment with different AM-suitable designs to achieve homogeneous results. Exploit the full potential of the AM capabilities! Use the method “Crazy 8” to create your ideas, then post them in the forum to receive feedback and join in on valuable discussions.

    6. Tech Talk "Build Extreme Parts"

    Soak up the knowledge of our EOS expert in a live Tech Talk on building extreme parts, from fragile to oversized, easily, safely, and stably with EOS machines and AM process know-how. Benefit from 20 years of experience by connecting with our expert for SLS.

    7. Reflection

    A chance to reflect on your current learning progress and engage in lively online discussions.

    Phase 3 - Deepen Your Knowledge

    1. E-Learning "Temperature Settings"

    Moving on to settings, you will observe how optimal building temperatures lead to a stable process, minimize job crashes and allow for better control of part quality. Learn why clean powder management and a well-adjusted recoater are fundamental prerequisites to measure the optimal building temperature. Identify the process of an EOS P 396 and determine the optimal building temperature for PA 2200. This module will deliver you an overview of the settings for the most common materials and machines.

    2. E-Learning "Optimization of process parameters"

    Learn the process parameter functionalities of PSW and EOSPRINT. Familiarize yourself with parameter editing, part parameter settings and parameter development. You will be able to explain the different parameter types and strategies and use PSW and EOSPRINT for parameter editing and development.

    3. Task "Optimization of process parameters"

    In this task, you will apply your own EVA parameters such as whether to use a pre- or post-contour, how many layers you require for the DownSkin contour, and other specifications.

    4. Question & Answer "Optimization of process parameters"

    Prepare your questions and discuss them live with one of our experts. You must have completed the Process Parameters task as a prerequisite to this webinar. This ensures you get the best out of the Q&A session.

    5. E-Learning "Methods of quality assurance"

    In this module, you will be able to recognize the definition of quality, including the awareness of quality, costs and benefits, the voice of customers and expectations, quality induced losses, and the D-M-A-I-C cycle within the 3D printing industry, and will explore how EOS measures quality during each stage of the process.

    6. E-Learning "Troubleshooting"

    Find out how to approach problems methodically and explore the main influences on the laser sintering process. Study some of the most frequently made errors and the best practices of troubleshooting.

    7. Task "Troubleshooting"

    In this task, you will demonstrate your understanding of the Ishikawa analysis and how to apply it to almost any problem. Use our templates to reflect on one specific case.

    8. Question & Answer "Troubleshooting"

    Prepare your questions and discuss them live with one of our experts. You must have completed the Troubleshooting task as a prerequisite to this webinar. This ensures you get the best out of the Q&A session.

    9. Question & Answer “Prepare for final exam”

    Ask our experts any of your remaining questions before preparing for your final exam.

    Phase 4 - Demonstrate What You Have Learned

    1. Final Exam

    You are almost finished! Demonstrate your expertise in a theory exam. You will have two attempts to complete the exam in one hour and must achieve a minimum of 60% to pass.

    2. Farewell & Certificate

    Watch our Farewell Video where we summarize everything you’ve learned. Celebrate your new future together with us in the live session and receive your certificate. We are looking forward to your feedback!

    When you join one of Additive Minds Academy's online classes, you are signing up to study with the best.


    EOS is a global giant in the world of industrial 3D printing technology and is recognised for supplying leading brands including Audi, Boeing and Siemens Mobile.


    What you get is three decades of innovation, research and technical knowledge combined into straightforward yet comprehensive and flexible online classes.


    You also get the satisfaction that you are part of the solution of eco-conscious manufacturing. With Additive Minds Academy, you can rest assured that the training you will receive is of the highest quality and relevance to a bright future in additive manufacturing.


    Why not start now?

    Video learning
    Whether you are a visual or audio learner, our additive manufacturing modules will provide for you with a range of written, video and webinar based formats.
    Self-paced
    Our flexible online classes allow you to study remotely at the times which suit you, for as long as you need, giving you freedom to learn on the go and at your own pace.
    Practical learning
    To really understand the relevant methodologies and software, practical experience is necessary and our 3D printing modules offer a variety of practical tasks, exercises and hands-on tools.
    Shared learning
    Connecting with tutors and other students in peer reviews, Q&A sessions and discussion groups will encourage valuable feedback and growth.
    Case studies
    A range of real world case studies will prepare you for work outside the classroom and portfolio reviews will ensure you are confident and ready for the job.
    Certification
    Qualification with EOS as an Application Specialist will open doors for you to progress your career in additive manufacturing.

    Do you seek profound knowledge around EOS Polymer applications and the way forward with your system?

    Do you have professional knowledge of AM and data preparation?


    Perfect!


    Then this course fits your needs and will equip you with relevant knowledge to push forward.


    When you join our additive manufacturing courses to become an EOS Certified Application Engineering Expert, you step into one of the most exciting industries in the world.




    Do you have an EOS Polymer System?

    If yes, make sure that you have access to “Parameter Editor” to take advantage of the full scope of “Optimization of Process Parameters”.

    In case you do not have an EOS Polymer System we will provide all necessary licenses for the Learning Path such as the newest version of PSW, EOSPrint, RP Tools, and access to Parameter Editor


    Are you a New Customer? 

    Not to worry, we will ensure you have access to the tools you need for the course. 

    Completing this learning path requires you to join us online for a series of expert sessions. These will take place next at the following times


    Cost Calculation:

    • tbd

    Optimization of Process Parameter:

    • tbd

    Troubleshooting:

    • tbd


    Learning Path Highlights

    Realise your full potential with our Learning Path and become a certified EOS AM Application Specialist in Polymer

     

    • Design your customer application using the additive manufacturing potentials
    • Develop process parameters for your production
    • Understand quality measurements for Additive Manufacturing processes
    • Master the AM process from part design towards post-processing
    • Learn from experts how to set up the best process temperature and how to troubleshoot your process parameter for best quality and performance
    • Tech Talk "build extreme parts" with Andrea Weichselbaumer (23 years of experience with additive manufactruring)
    E-Learning, Video & Remote Classes
    Ideal: 4 - 6 weeks
    English
    AM Academy Certificate
    €4.500,00

    Please Note: We currently only sell to businesses, not individual counsumers.

    What our customers say:

    "I particularly enjoyed the more profound insights into the possibilities of optimizing a print job. It gave me a better understanding of the connections between printing and post-processing. With this knowledge, I can now support customers in solving problems and tackling projects in a more targeted and efficient way."

    Constanza Oszwald - DyeMansion GmbH